Monday, October 22, 2007

Little Boxes


This Shaker style box made from quarter sawn cherry is one of the most rewarding pieces I have made. It was made to hold the personal belongings of a local pilot whose plane crashed near Everett, WA. I modeled the piece after a blanket chest design.


His son brought me the remnants of a small cherry sapling that was burned at the crash site. You can see the branch here cleaned and debarked.


I sliced it across the grain, bedded it into black gelcoat, and sanded it flat. I then set that panel into a cherry frame and used it for the bottom of the box.


The inset lock allows for an authentic shaker look with the ease of a modern function. Like the box, the key is a bit more elaborate than most original shaker designs, but I like the updated touches.


The hinges are called quadrant hinges and work as both the hinge and lid support. These are manufactured in New York by Brusso, a company founded by a cabinetmaker frustrated by the low quality of furniture hardware.

Friday, October 12, 2007

The Anatomy of a Board


Large pieces of wood are wonderful for grain and color matching. For a small piece of furniture you can get most of the structure and then use the fall down for drawer fronts and panel rail and style stock. The down sides to large pieces of wood they tend to have a lot of strength and twist and bow as they are milled and, unless you have very large machines, they are harder to mill.


I have overcome this issue by splitting the large boardsinto smaller pieces and gluing them back together in the sequence they where split. This stabilizes the wood and allows me to mill them efficiently on my machines.


The three large pieces are for the side of an entry table and the diagonal piece at the top is for the two drawer heads. The grain at that end of the board dived off dramatically and the diagonal cut was to get a straight grain piece. The smaller diagonals and long piece are for panel stock for the shelves and back.

Monday, October 8, 2007

Closet Doors

This is a set of vertical grain Fir solid panel Shoji style doors that I made to replace a 60's style sliding doors in a small Seattle condominium.

I made flush inlaid Cherry pulls, and lined them up with the mid-rail for a clean, minimalist look.

The Fir has a honey tone that adds warmth to any space. The doors hide a washer and dryer and pantry that is next to the open kitchen.

Sunday, October 7, 2007

Milled Parts

When I break down larger pieces of wood, I mill them to about 1/8 to 1/4 thicker than I need to net, depending on their size. Then I give them a couple of days to relax.

I like to store my milled parts is with clean dry hardwood stickers like the lighter colored beech strips you see between the walnut. I then weight the stacks down with larger pieces of wood.

The stickers provide a spaces which allow for circulation and the weight helps to keep the pieces flat.

Wednesday, October 3, 2007

Oregon Black or Claro Walnut

Considered one of the most beautiful woods in the world because of the depth of color and prominent figure, Western black walnut is a woodworker's dream. It is the black walnut common to the Pacific Northwest and Northern California and, unlike most farmed East coast black walnut, it is mostly reclaimed or salvaged which makes it more rare.

Unique Oregon black walnut trees in the temperate climate of the Willamette Valley can yield up to five feet in diameter of high grade, quality lumber. The iron rich Oregon soil and plentiful rain results in lumber of exceptional color, with frequent black and orange contrasts to the usual chocolate walnut tones.

This is a recently purchased figured slab of 5/4 (1 1/4) Figured Oregon Black Walnut for a coffee table.

Tuesday, October 2, 2007

Real Veneers

One of the best uses of a piece of rare and beautiful wood is to cut it into veneers, for a high yield of precious materials. These thinly sliced cross-sections of a log give a woodworker the ability to have consistant color and graining in figured and flat grained woods.


Commercial veneers are as thin as paper. Without the proper substrate prep, color and texture can telegraph through to a finished surface. These Claro Walnut veneers I recently purchased from Goby Walnut and are a beefy 1/16"+ thick. They are much easier to work with than their commercial counterparts because they handle more like solid stock. They can be edge glued before you lay them up which helps layout and vacuum bagging.


But more importantly, these high quality thick veneers are more durable and easier to repair. If I have to use a commercial veneer I buy what's known as a Tech 3 or 3 ply veneer. Like a very thin plywood (approximately 1/16") the three layers are very strong and durable.

Friday, September 28, 2007

Mock ups


While in school for woodworking at Seattle Central, I had the privilege of taking a fine furniture class from Ross Day. Day studied with James Krenov a celebrated woodworker, author and master craftsman. Day taught me the importance of drawing scale layouts so you can adequately measure the weight and presence of a piece and its components, as well as the scale and proportion for its prospective space.


Working out these details with a pencil saves frustration and needlessly wasted materials. It also allows for a client to truly see the piece in three dimensions which can save time and last minute changes.

Thursday, September 27, 2007

A Trip to Oregon


Recently Laura and I took a road trip to Oregon to get some lumber for a current furniture project. We visited a small urban mill called Urban Recycled Hardwoods in Beverton,OR just outside of Portland. Then we traveled south to Albany to see Goby Walnut, a small mill that specializes in Oregon Black Walnut.


Owner Art Blumenkron has an amazing inventory of walnut, with some slabs measuring over 48" wide. They have an impressive amount of veneers and carving stock. He was extremely patient while I made him unstack piles of veneers so I could get exactly what I was looking for.


The commission is for a coffee table an entry table and mirror, and secretary. I selected boards for color and graining specifically for each piece. I was able to get fletch cut (sequenced) boards which makes grain matching easier and makes a more cohesive piece.

I chose these pieces with curly figure for the top of the coffee table.

Wednesday, September 19, 2007

Shapes

Fall down is the term given to the waste created by milling and joinery. I am always intrigued by these little geometric shapes and hate to throw them out or give them to someone for firewood. Most wood scrap can be re-used,recycled or even composted.


Recently I took some European Beech fall down from a parsons table project and made some geometric collages.


I like the way the shadows change the weight and motion depending on how the light hits them or how you view them.

Tuesday, September 18, 2007

An Introduction

I started Dogwood Seattle after getting my degree in Boat Building and working in the field for several years doing mostly high-end residential and one-off furnture work.

I was a chef in a former life and decided that I wanted to switch to a more permanent medium than food. I approach every project with care, planning, and my love of woodwork.

My hope is that each piece I make will serve useful and aesthetic purposes in a client's life and estate for years to come.